Institut de Promoció Ceràmica
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Historical

Butt-joint tile installation or tile installation with a minimum tile-to-tile spacing presented no great problems in the past when tile sizes hardly exceeded 400 cm2, with a water absorption capacity exceeding 10%, and wall tile installation by skilled professionals who applied ‘slurries’ of lime and fine sand or other local compositions, in addition to fixing the wall tiling on highly stable surfaces.

On repeated occasions, almost a constant feature is this publication, we have noted the changed tile installation scenario (with large, at times practically impervious, tiles, and instability of the construction elements and the fixing surface).

In this new scenario, tile installation with an open joint and the use of appropriate, if not specialised, materials are required, which assure the durability of the joint pattern. At present, materials need to be selected that conform at least to the requirements of standard EN 13888.

In addition, the grouting operation deserves a careful and ‘kind’ installation, rather than an operation carried out by unskilled hands with great haste. The final appearance of a wall or floor tiling depends on that operation. Nowadays, the technology is available to achieve that objective.

Use of hard rubber trowels with a sharp edge for grout applicationHard, sharp-edged rubber trowel to fill the material and clean it off correctlyUse of stiff sponges for the first cleaning after groutingStiff sponge to avoid pulling material out of the jointFilling with reactive resin grouts using a spatulaStainless steel spatula for filling RG materialsFilling with reactive resin grouts using an extrusion gunExtruder gun for applying RG materials
Machine with rotating disc for ‘machined’ groutingGrouting with rotating disc machine The necessary cleaning and disincrustation of the bottom of the joint before the grouting operationCleaning of the tile-to-tile jointsThe always diagonal application of the grout in relation to the joint patternDiagonal grouting with a hard, sharp-edged rubber trowel The first cleaning with a stiff sponge always diagonal in relation to the joint patternDiagonal first cleaning with a wrung-out stiff sponge
The second, dry cleaning in the grouting operationSecond dry cleaningFirst cleaning with a rotating disc after grouting, in the case of flooringIndustrial equipment for mechanical grouting and/or cleaning

SOURCE: MAPEI catalogues


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